Manufacturing IoT Integration
Client: AutoParts Global
Project Overview
AutoParts Global, a multinational automotive parts manufacturer with 12 facilities worldwide, needed to modernize their manufacturing operations with IoT technology to improve efficiency and reduce costly equipment downtime.
Key Results
The Challenge
The company was experiencing significant production losses due to unplanned equipment failures and lack of visibility into manufacturing processes.
Average 15% downtime due to equipment failures
No real-time visibility into production metrics
Reactive maintenance causing extended outages
Manual quality control missing defects
Energy costs 30% above industry average
Our Solution
We implemented a comprehensive IoT platform that connected all manufacturing equipment and provided predictive maintenance, real-time monitoring, and automated quality control.
Deployed 5000+ IoT sensors across 12 facilities
Built real-time monitoring dashboard for all equipment
Developed ML models for predictive maintenance
Implemented computer vision for quality inspection
Created energy optimization algorithms
Integrated with existing ERP and MES systems
Technologies Used
"The IoT platform has revolutionized how we run our factories. Being able to predict equipment failures before they happen has saved us millions in prevented downtime."
Robert Martinez
VP of Manufacturing, AutoParts Global